Split-Type Semi-Automatic CIP System (Clean-in-Place System)

Split-Type Semi-Automatic CIP System | Milk Sterilization and Cleaning Equipment

The Split-Type Semi-Automatic CIP (Clean-in-Place) System by YME provides reliable, hygienic, and semi-automated milk sterilization and cleaning equipment solutions for dairy, yogurt, beverage, and liquid food processing plants. Designed to balance operational cost and cleaning reliability, this system ensures consistent hygiene, improves microbial safety, and reduces labor intensity compared to manual cleaning methods.

Ideal for small and medium-scale production lines, YME’s semi-automatic CIP systems are modular, customizable, and energy-efficient, making them perfect for pasteurizers, storage tanks, filling lines, and laboratory or pilot dairy plants.

The Split-Type Semi-Automatic CIP System is a high-efficiency cleaning equipment designed for dairy, beverage, food, and pharmaceutical industries. It is used for internal cleaning of pipelines, storage tanks, pasteurizers, and filling equipment. This system combines manual control with automatic assistance, offering flexibility, reliability, and cost efficiency. The split-type design allows independent modules for flexible installation and easy maintenance, making it ideal for small and medium-sized dairy plants or pilot production lines.

Key Features & Benefits

• Semi-Automatic Operation: Operators manually select cleaning sequences and control valves, while temperature, heating, and liquid levels are automatically managed.

• Split-Type Modular Design: Independent CIP tanks, heating unit, pump station, and control console allow flexible installation and easy maintenance.

• Hygienic Construction: All contact parts are made from food-grade stainless steel (SUS304 / SUS316L) with polished surfaces and no dead angles, fully compliant with GMP, FDA, and 3-A standards.

• Energy & Water Efficient: Optional solution and water recovery reduces chemical and water consumption, cutting operating costs.

• Flexible Cleaning Programs: Supports single, double, or triple-stage cleaning, adjustable according to contamination level.

• User-Friendly Design: Clear semi-automatic console interface, simple operation, and low learning curve for operators.

• Consistent Cleaning Quality: Strong circulation flow and turbulent cleaning ensure thorough sanitation of pipelines, tanks, and processing equipment.

System Components

Main Features

● Semi-Automatic Control: Manual operation for section switching and flow control, with automatic temperature and level regulation.

● Split-Type Structure: Independent units for flexible layout, easy installation, and maintenance.

● Energy Saving: Optional water and liquid recovery functions reduce water and chemical consumption.

● Flexible Cleaning Options: Supports one-, two-, or three-stage cleaning programs adjustable to contamination level.

● Hygienic Design: All contact parts are made of food-grade stainless steel (SUS304/316L) with polished surfaces and no dead angles.

● Easy Maintenance: Simple structure with standardized parts, convenient for daily use and servicing.

Working Principle

The system pumps cleaning solutions through process pipelines to remove residues and microorganisms using controlled turbulence. The standard cleaning cycle includes:

1. Pre-Rinse: Removes surface residues with warm or recycled water.

2. Alkaline Wash: Eliminates fats and proteins.

3. Acid Wash: Removes inorganic scale and mineral deposits.

4. Hot Water Rinse: Neutralizes cleaning agents and enhances sanitation.

5. Final Rinse: Ensures no chemical residues remain.

6. Disinfection (Optional): Hot water or chemical sanitization for sterilization.

Technical Parameters (Customizable)

● CIP Pumps: Sanitary centrifugal or pipeline pumps

● Flow rate: 3–30 m³/h

● Head: 5–25 m

● Max Cleaning Temperature: ≤ 75–85°C depending on configuration

● Power Supply: 380 V / 220 V (50/60 Hz)

● Operating Pressure: Atmospheric cleaning with pump-driven circulation

Material & Hygiene Standards

● Contact Parts: SUS316L or SUS304 stainless steel

● Non-Contact Parts: SUS304

● Seals: Food-grade EPDM / PTFE, resistant to high temperature and chemicals

Tank Surface Finish:

● Internal: Ra ≤ 0.4 μm (mirror polished)

● External: matte, brushed, or mirror finish

● Welding: Full argon welding, smooth internal surface without sanitary dead zones

● Pipelines: Seamless sanitary stainless steel tubing

● Compliance:

● Meets GMP, FDA, and 3A hygiene requirements

● Designed per DIN / ASME / GB standards

Product Features & Performance

① Semi-Automatic CIP Operation

● Operators select the cleaning sequence manually

● Valves can be switched manually

● Temperature and heating are automatically controlled

● Ideal balance between cost savings and process reliability

② Efficient Cleaning Performance

● Strong circulation flow creates sufficient turbulence

● Effectively removes residues inside pipelines, tanks, and equipment

● Consistent cleaning quality compared to manual disassembly washing

③ Stable Heating & Temperature Control

● PID-controlled heating ensures stable process temperature

● Supports hot water rinsing, acid cleaning, and alkaline cleaning

● Improves microbial safety and cleaning effectiveness

④ Modular Split-Type Design

● CIP tanks, heating unit, pump group, and control panel are separated

● Flexible installation—suitable for any plant layout

● Easy for maintenance and future equipment upgrades

⑤ Chemical & Water Cost Reduction

● Reusable cleaning solutions reduce chemical consumption

● Semi-automatic dosing improves accuracy compared to manual mixing

● Optional cleaning solution recovery tank

⑥ Operator-Friendly Design

● Clear control interface

● Manual/auto mode switching

● Low learning curve and simplified maintenance

Advantages

• Thorough cleaning with a simple, reliable structure.

• Cost-effective for small and medium plants.

• Flexible operation and easy maintenance.

• Compatible with pasteurizers, storage tanks, filling lines, and other liquid food equipment.

• Meets international food-grade hygiene standards (GMP, FDA, 3-A).

• Energy and chemical savings with optional solution recovery.

Applications

The Split-Type Semi-Automatic CIP System is ideal for:

• Dairy Processing: Pasteurized milk, yogurt, condensed milk lines.

• Beverage Production: Juices, teas, plant-based drinks.

• Small Food Processing Plants: Fermenters, storage tanks, and pipelines.

• Laboratory or Pilot Dairy Lines: Teaching, testing, or small-scale production.

• Liquid Food Hygiene: Cleaning and sanitizing pipelines, tanks, and equipment in compliance with food safety standards.

Installation, Operation & Maintenance

Installation Requirements:

• Water supply and drainage outlets

• Steam or electrical heating interface

• Electrical and control cabling

• Space for pump and tank maintenance

Operation Steps:

1. Fill and heat CIP solution

2. Connect to process equipment

3. Select cleaning sequence

4. Manually operate valves as instructed

5. Start circulation cleaning

6. Drain or recover solutions

Maintenance Tips:

• Inspect pumps and seals regularly

• Calibrate temperature controller

• Clean CIP solution tanks periodically

• Tighten pipeline joints to prevent leakage

• Replace seals as needed

Request a Quote 

Upgrade your production line with a reliable, hygienic, and semi-automated CIP system for dairy, yogurt, beverage, and liquid food plants.

Contact YME Today To:

• Request a Quote

• Send Drawings for a Custom Design

• Discuss Plant Layout and Cleaning Requirements with Our Engineers