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Plate Pasteurizer

The Plate Pasteurizer is a highly efficient and energy-saving thermal processing equipment designed for liquid foods such as milk, juice, beverages, alcohol, and other fluid products. It performs pasteurization and heat exchange through a plate heat exchanger, ensuring precise temperature control, compact structure, and easy cleaning. The system can be configured for automatic, semi-automatic, or manual operation and is compatible with filling systems, storage tanks, and CIP cleaning units.

Product Descriptions

Plate Pasteurizer Manufacturer for Dairy, Beverage & Liquid Food Processing


As a professional Plate Pasteurizer Manufacturer, YME provides high-efficiency thermal processing solutions for dairy, beverage, and liquid food industries. Our plate pasteurizer is a core component within complete Milk sterilization and cleaning equipment systems, designed to ensure food safety, consistent product quality, and energy-efficient operation across modern processing lines.

Widely applied in milk processing plants, yogurt production lines, juice and tea beverage factories, and plant-based drink facilities, YME plate pasteurizers are engineered for continuous production, precise temperature control, and seamless integration with CIP cleaning systems and downstream filling equipment.


Working Principle of Plate Pasteurizer

The plate pasteurizer operates using a multi-layer stainless steel plate heat exchanger, where hot and cold fluids flow through alternating channels to achieve rapid and efficient heat transfer.

A typical milk pasteurization process includes:

  1. Preheating (Regeneration Section)
    Incoming milk is preheated using heat recovered from outgoing pasteurized milk, significantly reducing energy consumption.

  2. Heating Section
    Milk is heated to 72–85°C using hot water or steam to reach pasteurization temperature.

  3. Holding Section
    The product flows through a holding tube for 15–30 seconds, ensuring effective destruction of pathogenic microorganisms.

  4. Cooling Section
    Milk is cooled first through regeneration, then further chilled with cold or chilled water to 4–5°C, ready for filling or storage.

This HTST (High-Temperature Short-Time) process guarantees food safety while preserving flavor, nutrients, and texture.


System Components

  • Feed Pump
    Sanitary centrifugal pump ensuring stable flow and system pressure.

  • Plate Heat Exchanger
    Food-grade SUS304 / SUS316L stainless steel plates with high heat transfer efficiency and easy disassembly.

  • Heating System
    Steam or hot water heating with automatic temperature regulation.

  • Holding Tube
    Precisely calculated length to ensure accurate residence time at target temperature.

  • Cooling Section
    Uses cold water, chilled water, or glycol for rapid cooling.

  • Automatic Control System
    PLC-based control for temperature, flow rate, and holding time, with real-time data monitoring and optional recording.


Key Features & Benefits

High Energy Efficiency

  • Heat recovery rate up to 90%

  • Regenerative design reduces steam and cooling water consumption

  • Ideal for large-scale milk and beverage pasteurization lines

Precise Temperature Control

  • PID temperature regulation with accuracy of ±0.3–0.5°C

  • Multi-point temperature monitoring for process safety

  • Optional flow diversion valve for automatic safety protection

Hygienic & Food-Safe Design

  • All product contact parts made of SUS316L stainless steel

  • Smooth internal surfaces with Ra ≤ 0.6 μm

  • Fully compatible with CIP cleaning systems

Compact & Modular Structure

  • Small footprint for easy installation

  • Quick-open plate frame for inspection and maintenance

  • Flexible layout for different plant configurations

High Automation Level

  • Manual, semi-automatic, or fully automatic PLC control

  • Suitable for continuous production in high-capacity processing lines


Technical Parameters (Customizable)

ItemSpecification
Processing Capacity0.5 – 20 t/h (customizable)
Pasteurization Temperature65–95°C
Holding Time15–30 seconds
Heat Recovery Rate≥ 90%
Heating MediumSteam / Hot water
Cooling MediumCold water / Chilled water / Glycol
Control ModeManual / Semi-automatic / Automatic
Outlet Temperature4–5°C
Cleaning MethodCIP interface


Processing Capacity

● 0.5 – 20 t/h (higher capacities available on request)

Pasteurization Temperature

● 65–95°C (typical: 72–75°C for milk, 85–92°C for juice)

Heat Exchanger Type

● High-efficiency plate heat exchanger

● Optional multi-section plates: heating → regeneration → cooling

Temperature Control

● PID temperature control system

● Accuracy: ±0.3–0.5°C

● Multi-point temperature monitoring

Heating & Cooling

● Heating medium: steam / hot water

● Cooling medium: chilled water / ice water / glycol

Power Supply

● 380 V / 220 V, 50/60 Hz

Pump & Flow Control

● Sanitary centrifugal pump

● Flow control via frequency converter (VFD)

● Optional flow meter with feedback control

Regeneration Efficiency

● 70–95% (energy-saving design)

Control Options

● Manual, semi-automatic, or full PLC automatic


Material & Hygiene Standards

  • Contact Materials: SUS316L stainless steel

  • Frame & Non-contact Parts: SUS304

  • Plate Material: SUS316L (standard); titanium optional for acidic products

  • Seals: Food-grade EPDM / NBR

  • Compliance:

    • 3A, EHEDG, FDA, GMP

    • Designed according to DIN / ASME / GB standards


Applications

  • Pasteurized milk production lines

  • Yogurt base milk processing

  • Fruit juice and tea beverage pasteurization

  • Plant-based beverages (soy milk, almond milk, oat milk)

  • Beer wort heating

  • Liquid egg pasteurization

  • Sauce and liquid food processing

These applications make the system ideal for dairy factories, beverage manufacturers, and liquid food processing plants seeking reliable and energy-efficient pasteurization solutions.


Optional Configurations

  • PLC + HMI full automation system

  • Automatic hot water generation unit

  • Flow diversion valve for pasteurization safety

  • Vertical or horizontal plate heat exchanger layout

  • Holding tube with temperature-time recorder

  • Aseptic tank and filling line integration

  • Stainless steel platform and modular piping system


Product Features & Performance

① High Heat Exchange Efficiency

● Plate heat exchanger provides large heat transfer area

● Thin plates ensure rapid heating and cooling

● Regenerative section reuses heat, reducing energy cost by up to 50%

② Precise Thermal Control

● Automatic temperature control ensures stable pasteurization

● Multiple temperature sensors for safety and accuracy

● Real-time monitoring of inlet/outlet temperatures

③ Consistent Pasteurization Quality

● Built-in holding tube ensures accurate residence time

● Ensures food safety by eliminating harmful microorganisms

● Maintains color, aroma, texture, and nutrients

④ Easy Cleaning & Maintenance

● Fully CIP-compatible

● Quick open frame for plate inspection

● Easy replacement or adjustment of plates

● Compact design reduces installation space

⑤ Flexible Configuration

● Suitable for milk, juice, tea drinks, plant-based beverages, beer wort, and more

● Continuous production, ideal for high-capacity lines

● Compatible with homogenizers, filling machines, aseptic tanks, etc.

⑥ Reliable Safety Design

● Over-temperature alarm

● Flow interruption protection

● Steam temperature limit control

● Optional automatic product diversion valve (flow diversion if temperature drops)


System Advantages

● High heat efficiency and energy saving.

● Automatic control with stable performance.

● Easy to maintain and long service life.

● Modular design for flexible installation.

● Compliant with food-grade sanitary standards (FDA / CE).


Why Choose YME as Your Plate Pasteurizer Manufacturer

  • Proven experience in dairy and beverage processing equipment

  • Custom-engineered solutions for different products and capacities

  • Reliable quality with international hygiene compliance

  • Strong compatibility with CIP systems and complete milk sterilization lines

  • Professional technical support and long-term service capability


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